Constructing chiller part load curves

7 posts / 0 new
Last post

After browsing the forums, it seems there are many users that have constructed custom chiller curves based on selection data. I believe I have all the data I need to do this, but am coming up with polynomial coefficients and hourly results that do not make sense at all. Can someone please walk me through how to go about building the 3 curves for a centrifugal, water cooled chiller with a VSD based on the following data:

% Load

Capacity

kW in

Perf

Evap T in

Evap T out

Conden T in

Coned T out

100

85

53.6

0.63

54

44

85

94.8

75

63.8

29.8

0.47

51.5

44

75

82

50

42.5

13.3

0.31

49

44

65

69.5

25

21.3

6.9

0.32

46.5

44

65

67.2

I believe the additional data I need is calculated below, except for the dT term which I am unclear on:

Load

PLR

kW

f PLR

85

1

53.6

1

63.8

0.751

29.8

0.556

42.5

0.500

13.3

0.248

21.3

0.251

6.9

0.129

Not sure if the dT term required by the curves is the difference in condenser supply and return, or condenser and evaporator supply, condenser supply and evaporator return, etc. Can someone please clarify?

Thanks

Afaan Naqvi PE LEED AP

Afaan Naqvi's picture
Offline
Joined: 2011-09-30
Reputation: 0

You may want to run through this document before you get too much further.
Skip ahead to ?Part 2? of the document.

http://www.energydesignresources.com/media/2654/EDR_DesignGuidelines_%20HVAC_Simulation.pdf

In a nutshell ? you should acquire a few more data points to develop a more
comprehensive matrix. Right now your matrix would be equivalent to a line
through the middle of possible conditions, you need to extend your data set
over a wider range of water temperatures and load conditions.

David

*
*

*David S. Eldridge, Jr.**, P**.**E**.**, LEED AP BD+C, BEMP, HBDP*

*
*

*From:* equest-users-bounces at lists.onebuilding.org [mailto:
equest-users-bounces at lists.onebuilding.org] *On Behalf Of *Afaan Naqvi
*Sent:* Tuesday, January 18, 2011 8:33 PM
*To:* equest-users at lists.onebuilding.org
*Subject:* [Equest-users] Constructing chiller part load curves

After browsing the forums, it seems there are many users that have
constructed custom chiller curves based on selection data. I believe I have
all the data I need to do this, but am coming up with polynomial
coefficients and hourly results that do not make sense at all. Can someone
please walk me through how to go about building the 3 curves for a
centrifugal, water cooled chiller with a VSD based on the following data:

% Load

Capacity

kW in

Perf

Evap T in

Evap T out

Conden T in

Coned T out

100

85

53.6

0.63

54

44

85

94.8

75

63.8

29.8

0.47

51.5

44

75

82

50

42.5

13.3

0.31

49

44

65

69.5

25

21.3

6.9

0.32

46.5

44

65

67.2

I believe the additional data I need is calculated below, except for the dT
term which I am unclear on:

Load

PLR

kW

f PLR

85

1

53.6

1

63.8

0.751

29.8

0.556

42.5

0.500

13.3

0.248

21.3

0.251

6.9

0.129

Not sure if the dT term required by the curves is the difference in
condenser supply and return, or condenser and evaporator supply, condenser
supply and evaporator return, etc. Can someone please clarify?

Thanks

*Afaan Naqvi ** *PE LEED AP**

David S Eldridge's picture
Joined: 2011-09-30
Reputation: 2000

Afaan,

David is right, you need more points; eQUEST can accept up to 20 but 12 will
get you where you need to be. In addition to the document David has sent
you, please read the attached write up.

Any wiki or website people out there that want to post this online, or tell
me how to, please feel free to do so.'

Best,

Carol

cmg750's picture
Offline
Joined: 2010-10-05
Reputation: 0

Hi Afaan,

The first table below contains the sort of information you will need to
make a centrifugal EIR curve, but as David says you're lacking in the
minimum # of data points. I believe the bare minimum to extrapolate an
accurate bi-quadratic curve would require 9 rows of data (minimum 3
PLR's for a minimum 3 dT's), though you should probably use the maximum
number of data entry points permitted when allowing eQuest to determine
the coefficients (20 per curve).

dT is simply the difference between the chilled and condenser water
temps.

I'm not sure exactly what we're looking at in the second table, but it
doesn't look like data for creating a curve... If you want to make
CAP-FT and EIR-FT curves (and if you don't, that's okay too - see below)
you'll need a rep who understands and can provide you with "maximum
capacity" (not the designed capacity, or where PLR = 1.0) and power
drawn under different conditions. I've previously selected 5 CW temps
and 4 CHW temps around and including the design conditions being
normalized to, totaling the maximum 20 data entry points we're permitted
to input.

The attached email contains an overview of materials you should review
to understand the process of custom chiller curve creation (includes a
reference to the same EDR guideline David brings up below). Once you
feel comfortable understanding the required data collection described
towards the end of the referenced EDR chapter, you might do well to also
read through a fairly lengthy discussion on this list that I started:
"Chiller Curves (oh boy!)." There, I eventually provided an
illustrated breakdown of each default curve and its
function/implications, eventually realizing and providing visuals of
their combined effects analogous to what equipment reps often provide
for "chiller efficiency curves." You should be able to follow this
discussion from start to finish, and should come away knowing exactly
what eQuest is doing "under the hood" moving forward. Carol Gardner
also provided a writeup within that discussion that is similar to the
EDR... oh I see she just posted it again =)!

One final suggestion: Your collected data suggests a possible pitfall -
if you want to make the CAP-FT and EIR-FT curves, you MUST gather data
for multiple CHW temps, even if the design should only ever call for 44
degree water to be produced. If you don't understand why, then honestly
you need further review of what the curves are functionally doing - see
suggested reading above and attached.

If you and your reps are struggling with producing the data required to
make CAP-FT and EIR-FT curves, it's advisable to stick with the
defaults, and ensure your custom EIR-fPLR&dT curve entries are all
normalized to ARI rather than a design condition.

Best of luck!

~Nick

NICK CATON, E.I.T.

Nick-Caton's picture
Offline
Joined: 2011-09-30
Reputation: 805

Thanks to all for the feedback. It seems all are in agreement that I need more data points, and also data points at CHW supply temperatures other than 44 F, even if other CHW temperatures are not supplied. A follow up question then, is where in e-Quest would you enter 20 (or even 9 ) data points? When I look into constructing a curve there are only 4 possible entries for dependant, delta T and independent data points.

To give this some context, I am trying to model Smardt chillers which are marketed to have superior part load performance which I am not sure is being captured by the default library chiller curves.

Thanks again for your help.

Afaan Naqvi PE LEED AP

Afaan Naqvi's picture
Offline
Joined: 2011-09-30
Reputation: 0

Hi all,

I agree with all the strategies listed in these emails. HOWEVER, please do
not pass by the article I attached again today, and will attach to this
also.

This article was not written by me but rather by Steve Gates, the same guy
that writes and maintains the HVAC portion of eQUEST. I was working with a
client on chiller curves when the original Chiller Curves (Oh Boy!), thanks
Nick, chain of emails began. There was something about the EDR article that
bothered me and I talked to Steve about it. Steve, being nothing if not
thorough, read the article and wrote the new article with some amendments
and additions.

This article, the contents of the DOE2 Manuals and the EDR article should
provide you with everything you need to create chiller curves. I would
suggest reading all of them starting with everything in the DOE2 Manuals,
moving on the the EDR article and finishing with the Chiller Curves SDG,
etc., as it is, more or less, the final word.

Best,

Carol

cmg750's picture
Offline
Joined: 2010-10-05
Reputation: 0

To access raw data entry (maximum 20 sets of points) for creating custom
curve coefficients, you should double-click the curve being referenced
in the component tree. There's a tab for raw data entry which becomes
useable when you select the raw data entry method there.

This and other questions should be answered if you follow along with the
suggested learning/reference materials. Be cautioned, this topic is not
something advisable to try and learn at lightning speed.

NICK CATON, E.I.T.

Nick-Caton's picture
Offline
Joined: 2011-09-30
Reputation: 805